BMW E46 Upgrade Guide

So you want to upgrade your E46 M3!

The BMW E46 M3 provides an exceptionally capable platform for track day and motorsport use, but extracting its full potential requires more than simply fitting a collection of performance parts. A properly developed E46 M3 chassis relies on suspension, geometry, braking, tyres and vehicle setup working together as a complete package. This BMW E46 M3 upgrade guide explores the key areas that influence chassis performance, giving drivers and builders a clearer understanding of where to focus when developing an E46 M3 for serious track use.

We’ll look in detail at BMW E46 M3 suspension upgrades, adjustable front and rear kinematics, camber, caster, toe and wheel alignment, alongside E46 M3 brake upgrades, brake cooling, wheel and track tyre setups and other important chassis considerations. Particular attention is given to improving suspension geometry and maintaining control of alignment throughout the suspension’s range of movement — areas that become increasingly important as grip levels, cornering loads and vehicle performance increase. The objective is to create a balanced, predictable and adjustable E46 M3 that gives the driver confidence while providing the setup range required to optimise the car for different circuits, tyres and conditions.

Front Subframe

The front subframe and kinematics is fairly simplistic on the E46 M3. The front "lollipop" bushings are a known weak spot on the front end. the standard item is a rubber bushing that can make turn-in feel vague and not confidence inspiring. The obvious choices are either the Bimmerworld or Millway lollipop bushings, we have sold both of these to racers and track day warriors alike and the consensus is clear. These bushings remove the slop from the front end and enhance turn in as well as maintaining geometry under load.

E46 Front Subframe

e46-front-subframe 1 2 3 4 5 6 7 8 9 10 11 12
NoPart NumberPriceTitleNoteQty
Upgrade Parts
67562BimmerWorld TrackCAB Solid Control Arm Mounts For the E46 M3Price Per Pair
6BIM_100.31.546.0006BimmerWorld E46 M3 TrackCAB Replacement Bushing SetReplacement Inserts for above
690520Millway Billet Offset Front Control Arm Bushing M3 E46 FCABPrice Per Pair
OEM Part Numbers Below
0131111096902Front axle support1
0231116781023Hex screw with collar4
0351717893609Reinforcement plate1
0431106772199Hexagon screw with flange12
0531122229453Wishbone, left1
0531122229454Wishbone, right1
0631122229623Wishbone bracket with rubber mount left1
0631122229624Wishbone bracket with rubber mount right1
0731122229857Rubber Mounting2
0831106774714Self-locking hex nut2
0931106777806Self-locking collar nut2
1033306760652Hex bolt with washer4
1151717894027Jack fixture1
1207119903402Blind rivet1

Rear Subframe

You will probably know already but the rear subframe, more specifically the mounting points are notorious on the E46. It is recommended that the subframe is dropped and the mounting points inspected and reinforced with steel plates. Before reinstallation of the subframe its important to replace the subframe and differential bushings. For fast road cars, polyurathane bushings are enough but if you are ever looking to track the car, solid bushings are recommended.

MS Motorsports choice:

VAC Motorsports Solid Subframe Bushings - Short Version for a track car

Millway Solid Differential Bushings

E46 Rear Subframe

e46-rear-subframe 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 9
NoPart NumberPriceTitleNoteQty
Upgrade Parts
2/5VAC-33-SASBK-E46VAC Motorsport E46 Billet Aluminium Subframe BushesFull Set
2/5VAC-33-SASBK-E46-SVAC Motorsport E46 Billet Aluminium Subframe Bushes (Short Version, Motorsport Only) Full Set
2/590406Millway Rear Subframe Bushings Bmw E46, M3 E46Full Set
2/5302.33.546.0003Bimmerworld Soild Aluminium Subframe Mount set E46Full Set
8VAC-33-ADMK-E46MVAC E46 M3 Solid Differential Mount Set
890356Millway Differential Bushings Bmw M3 E46
8302.33.546.0001Bimmerworld E46 M3 Solid Differential Mount Set
OEM Part Numbers Below
0133312282490Rear axle carrier1
0233312283573RUBBER MOUNTING front left1
0233312283574RUBBER MOUNTING front right1
0333326760360Threaded bolt2
0433326760374Self-locking collar nut2
0533312283419RUBBER MOUNTING rear2
0633318833229Stopper, rear2
0733326760361Reduced-shaft bolt2
0833172282484RUBBER MOUNTING front1
0933177840535Hex bolt with washer1
1023001222891Torx bolt2
1107119904119Washer2
1233312229295Push rod1

Rear Arms and Bushings

BMW carried over most of the rear end setup from the E36 to the E46. This simple setup consisted of a trailing arm and two control arms attaching the upright/rear trailing arm to the rear subframe. The engineers opted for eccentric bolts on the arms to adjust camber and the trailing arm bracket had elongated holes to adjust toe. The standard toe adjustment tends to be more than enough for most E46 applications but the level of camber adjustment is not enough with the standard arms and eccentric bolts.

Camber adjustment can be increased by installing an aftermarket lower camber arm. This removes the flimsy pressed steel OEM component with an aluminium arm that has more range of camber adjustment.

The upper arm which also doubles as the lower spring perch can be swapped out for a camber arm similar to the aftermarket lowers. This is only suitable for cars running a true coil over damper rear suspension as it deletes the spring perch. If you are running a rear anti roll bar you need to run the Millway upper arm as it has provision for the drop link. If you delete the rear anti roll bar you can run the VAC upper arm.

We strongly recommend that the trailing arm bushing is swapped out for a precision bearing. The standard item is rubber and deforms under load which knocks the toe adjustment out giving the feeling of the rear end being disconnected from the chassis. Solid precision bearings are a must to maintain geometry mid corner.

MS Motorsports choice:

SPL Rear Knuckle Bushings x 4 E36/46

Bimmerworld BMW E46/E36 Rear Trailing Arm Bearing Kit

VAC Motorsport Adjustable Rear Lower Control (Camber) Arm set

Millway Rear Upper Control Arm Bmw

VAC E36/E46 Rear Control Arm Bearings, Inner Upper